Sun-tracking PV system design for stadium covers

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  • Researchers at the University of Salerno and the University of Naples Federico II in Italy have developed a new PV system design for small-to-medium-sized sports stadiums.

The system is based on the combination of metal roofing modules with lightweight, flexible PV panels and is claimed to have lightweight construction and โ€œremarkableโ€ stiffness properties. โ€œThe deployable structure used to activate the sun-tracking mechanism has been designed in such a way that it can be easily applied to existing stadiums,โ€ the research’s corresponding author, Fernando Fraternali, told pv magazine. โ€œIt can be applied to any stadium roof by suitably connecting the bus cable to a supporting structure superimposed onto the existing roof.โ€

In the paper โ€œA tensegrity structure for a solar stadium roof with sun-tracking capability,โ€ published in Thin-Walled Structures, the research team described the proposed design as a class-4 tensegrity system, where the integrity of the structure depends on the balance of the tension members.

It also explained that the roof structure presented in the study is the so-called V-expander, which refers to the use of a v-shaped rigid strut in a tensegrity structure. โ€œThe original V-Expander was introduced by Renรฉ Motro in his well-known textbook as a V-shaped system composed of eight bars arranged in two distinct sets of four bars each, with equal lengths,โ€ it further explained. โ€œOur variant is a class-4 tensegrity structure composed of eight bars and seven cables.โ€

The proposed PV roof cover is based on triangular metal roofing modules with sun-tracking PV panels. The motion that drives the tilting mechanism is activated through a winch located in an appropriate position and by adjusting the rest length of the bus cable, enabling a movement with reportedly very low energy consumption.

โ€œThe sun-tracking strategy utilizes a tensegrity actuation technique, which is controlled by adjusting the rest length of a bus cable connected to struts,โ€ the researchers stated. โ€œThis mechanism allows the lightweight roof plates, covered with PV strips, to tilt optimallyfor maximum solar energy absorption. The PV strips can be made from amorphous thin-film cells, organic PV cells, or flexible PV panels. Additionally, more standard PV panels could be used, provided that their weight is accurately accounted for in the structural analysis.โ€

The proposed approach is said to increase the annual electrical energy production capacityof the solar roof by up to 54% compared to a fixed-slope solar roof. โ€œThe locally variable sun-tracking strategy is particularly effective during the winter months, achieving power production increases of up to 80%,โ€ the academics emphasized. โ€œAt rest, the lifting structure behaves as a lightweight tensegrity system.

The research group said the system could be further optimized by deploying its sub-units with different tilting angles or by using two-axis solar trackers. โ€œAdditional improvements to the solar stadium design strategy could include the adoption of high-efficiency silicon solar cells, which offer efficiencies of up to 27% โ€“ 28%, as well as the use of bifacial cells,โ€ it concluded. โ€œFurthermore, the tensegrity-stadium concept can be scaled up for large-scale stadiums.

Author: Emiliano Bellini

This article was originally published in pv magazine and is republished with permission.

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