Impact of a thermoelectric coal plant’s emissions on solar panels

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  • Aware of the operational and maintenance costs (O&M) costs to combat PV panel soiling in arid and heavily industrialised areas, a group of researchers from Chile and Spain investigated the impact of a thermoelectric coal plant’s emissions on solar panels at three locations in the Atacama Desert, including one PV installation that was inside the coal generating station.

The dust adhesion mechanisms, composition, and effects on optical transmittance and current density reduction were studied, with the scientists also briefly discussing specific cleaning and maintenance strategies to preserve system performance at PV plants located near coal-fired thermoelectric stations.

โ€œWe noticed a growing trend of solar plants being co-located with industrial facilities. That raised questions about how emissions and by-products from these industries affect the soiling of nearby PV systems compared to standard reference sites,โ€ Aitor Marzo, co-corresponding author of the research, told pv magazine.

โ€œAdditionally, a PV operator located several km away contacted us about unexpected soiling rates,โ€ Douglas Olivares, co-corresponding author of the research said, adding that the operatorโ€™s observations differed from what was initially anticipated, prompting a deeper investigation.

โ€œWe focused on how residues from a coal-fired power plantโ€™s flue gas desulphurisation process can create unusually stubborn dust crusts on PV modules,โ€ further explained Marzo. โ€œBy combining chemical analyses with performance testing, we demonstrated exactly how these by-products cement onto the panel surfaces.โ€

The testing setup was located in Mejillones, a city known for hosting the largest concentration of coal-fired power plants in Chile, according to the research. The academics evaluated transmittance losses of a 21.6 kW solar PV plant located on-site at a coal-fired generating station, and they examined the dust accumulation on the surface of the panels over a 5-month period, on a weekly basis from September 21, 2022, to March 2, 2023.

The PV glass samples were without anti-soiling coatings and were installed with a north orientation and a 20-degree tilt.ย  Irradiance sensor results were compared to a sample with clean glass. The impact of the coal-fired power plant on the co-located modules showed that after five months of exposure, the deposited dust reached a maximum of 1.63 mg/cm2, with a soiling rate up to six times higher compared to other studied locations, resulting in a 23 % reduction in photocurrent, said the team.

The results obtained were compared with three other sites in the Atacama Desert. โ€œFurthermore, our results indicate that the effects of the power plant’s activity are noticeable up to 9 km away, becoming particularly evident in areas with high humidity, where the solubility of materials enhances the recrystallisation and consolidation of dust on module surfaces,โ€ the researchers added.

โ€œWe were surprised by the reach of these desulphurisation by-products. They facilitated cementation on modules even several kilometres away from the plant โ€“ something we didnโ€™t expect to see at that distance,โ€ said Olivares, noting that calcite used in sulphur gas reduction processes at the power plant generates synthetic gypsum (FDG) which was found to facilitate dust cementation on the modules.

The team noted the study investigated only optical transmittance and current density results. Other measurements, such as power output and long-term degradation effects, are pending further research.

The research work was described in โ€œImpact of thermoelectric coal-fired power plant emissions on the soiling mechanisms of nearby photovoltaic power plants in the Atacama Desert,โ€ recently published by Renewable Energy. The scientists were from Chile-based Universidad de Antofagasta, Universidad de Chile, Universidad Tรฉcnica Federico Santa Maria, and the Millennium Nucleus in NanoBioPhysics (NNBP), as well as Spainโ€™s Universidad de Granada, University of Almeria, and Loyola University Andalusia.

Since completing the study the research has attracted โ€œconsiderable interestโ€ from PV plant operators, especially in the Atacama Desert. โ€œSeveral companies sought our findings to understand how local factors intensify soiling. Theyโ€™ve since used these insights to optimise cleaning schedules and maintenance strategies,โ€ said Olivares.

When asked about future research directions, Marzo replied, โ€œWe plan to extend our work to broader industrial contexts, refine soiling measurement methods, and develop localised soiling maps to support PV design and maintenance in harsh environments.โ€ Other research collaborations with teams in Europe, Spain, and Chile are also underway

Author: Valerie Thompson

This article was originally published in pv magazine and is republished with permission.

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